Bricking Solutions, Inc., a subsidiary of Brokk AB, was formerly known as Pneumat-O-Ring International. Bricking Solutions has been in business of making brick lining machines for 50 years, with more than 1000 machines and related equipment operating successfully worldwide. Their main concentration being not only manufacturing of brick lining machines, but also continuous improvement in their technology so as to meet with ever changing market demands world wide and offer the best system for kiln refractory Maintenance. Bricking Solutions have become a problem solver and, at the request of our customers, have developed accessories and other products to support the bricking machine and the bricking operation.
Brick Lining Machine
EZ Flexx Bricking Machine
The EZ Flexx50 is Bricking Solutions’ newest bricking machine. The flexible arch allows for easy adjustment inside the kiln for either minor kiln distortion, or to accommodate conical sections or ovality. The EZ Flexx50 Bricking Machine comes in any kiln size or range from 3.6m and up, or can be customized to your plant’s needs. Assembly of the EZ Flexx50 takes no more than 90 minutes, requiring no tools. With a wide variety of additional features for added efficiency, not only is it the safest bricking machine in the industry, it is also the best.
The Econ-O-Ring (ECOR) is an adjustable, economically priced, medium duty machine designed to service kilns from 8′-0″ through 12′-0″ inside brick diameter (2.4m through 3.7m). The ECOR is a double arched adjustable bricking machine. With a unique adjustable frame system and multiple hinged arch sections. This allows the ECOR to be adjusted to many different diameter combinations within its range.
The Mini Econ-O-Ring (MECOR) is an adjustable, economically priced, small duty machine designed to service kilns from 47″ (1.2M) to 98″ (2.5M) kiln diameter. The MECOR is a single arched adjustable bricking machine. Mini Econ-O-Ring can be used in burning chambers for paper mill drying kiln, tertiary return duct in a cement plant, satellite cooler tubes on a cement rotary kiln, and small vessel, kilns and furnances.
Kiln Access Ramp
The EZ Lift Suspended Platform is Bricking Solutions’ newest equipment for vertical brick work. Modular structure of high- strength aluminum components designed to provide a flexible, maneuverable work platform for personnel and equipment in vertical vessels.The Ez Lift Suspended Platform can be used in lime kilns, pre calciners, cyclones, Isamelt furnaces and other types of vertical vessels, up to 8.2M brick ID.
Kiln Access Ramp
Kiln Access Ramps get personnel and equipment in and out of the kilns safely. Each ramp is custom designed by certified professional engineers and is made with high grade 6061 T6 aluminum, strong as steel and half the weight. Lightweight 6061-T6 aluminum construction is easy to handle and install, most ramps install in 1.5 – 2 hours.
Safety Inspection Cage
The Safety Inspection Cage allows personnel to move safely inside your kiln and offer a safe haven against falling debris. The frames on the cages have legs which are easily adjusted for varying or uneven terrain as well as wheels to easily move over coating. Safety Inspection Cages are lightweight and easy to set up for inspection or small patchwork on the kiln.
Personal Protection Tunnel
Personal Protection Tunnels are designed for worker safety from falling coating. Tunnels are custom built to specific kiln requirements. The system includes a Set Up cage, A Safety Inspection Cage and Tunnel Cage. The tunnel system can be any length but should span the length of your burn zone or coating.
PORT A –Trac
The Port-a-Trac is a light-weight, aluminum, modular system for transporting full pallets of brick into the kiln and under the Bricking Machine scaffold. To move a pallet of brick up-kiln in small kilns where forklift access is prohibited requires a cost in time and manual labor or a custom solution with newly designed wheel system the PAT is easier to use and more efficient.
The belt conveyor is an all-aluminum, modular conveyor system designed for portability, easy set up, and trouble free performance and one brick transport solution. The conveyor is hydraulically driven with forward/reversing and variable speed adjustment. These conveyors are continuous belts, but can be lengthened in 10 foot increments up to 200 feet long up to 280’ with 12” or 20” widths.
The Bedding Cart not only allows for the movement of bedding refractory as the bedding process progresses, but provides stair steps to facilitate the placement of refractory to or just above the spring line on larger kilns.
The Bedding Cart also is a storage area for refractory and rolls up kiln as work progress can be designed to allow a conveyor to travel under the bedding cart.
Burner Alignment Device
Burner alignment is achieved by a laser mounting fixture and kiln target. The laser mounting fixture inserts in one of your burner tube ports which aligns it with the burner centerline axis. An adjustable target in the kiln identifies the center for the laser to alignment.